COMPANY’S INFRASTRUCTURE

MACHINE SHOP

Atai boasts an extensive and diverse range of cutting-edge press machines that form the backbone of its robust manufacturing infrastructure. From the precision of the Deep Draw Hydraulic Press and the adaptability of the Deep Draw Press Toggle Type to the sheer power of the Mechanical Press and the Hydraulic Press with Die Cushion, Atai’s machinery is designed to handle a wide spectrum of production challenges with remarkable efficiency and accuracy.

Complementing these press machines, Atai’s specialized equipment like the Perforation Machine and Shearing Machine facilitate intricate perforation and precise sheet metal cutting, respectively. The inclusion of the Spinning Lathe allows for intricate shaping and forming, while the Laser Marking Machine ensures impeccable product traceability and branding.

Incorporating advanced technology, Atai’s Circle Cutting Machine ensures precise circular cuts with consistency, adding another layer of versatility to its manufacturing capabilities. This comprehensive array of press machines underscores Atai’s commitment to providing solutions tailored to diverse industries, empowering businesses to elevate their production processes and achieve exceptional results.

  1. Deep Draw Press Hydraulic  –  150 – 200 Ton
  2. Deep Draw Press Toggle Type  –  70 – 150 Ton
  3. Mechanical Press  –  15 – 200 Ton
  4. Hydraulic Press with Die Cushion  –  250 Ton
  5. Perforation Machine  –  50 Ton
  6. Shearing Machine  –  1250mm x 3.5mm & 2500mm x 3.5mm
  7. Spinning Lathe  –  3 No
  8. Laser Marking Machine
  9. Circle Cutting Machine  –  up to 36”
  10. Welding
    a. Spot Welding   –  4 Nos
    b. Projection Welding  –  50KVA
    c. CO2 Welding  –  3 Nos
    d. Gas Welding   –  2 Nos

STORAGE CAPACITY

With an impressive in-house storage capacity, our organization proudly houses over 200 meticulously crafted dies. These integral components are conceived, designed, and meticulously manufactured within the confines of our state-of-the-art Vapi plant. This vertical integration not only exemplifies our commitment to quality and control but also enables us to swiftly respond to production demands while maintaining the utmost precision and consistency throughout our manufacturing processes. Our extensive die collection stands as a testament to our dedication to innovation, ensuring that we are well-equipped to meet the evolving needs of our industry and deliver exceptional products to our valued customers.

OTHER SERVICES

1. In-house spray painting with oven-baking

2. Electro Plating plant – Zinc blue, yellow, Green passivation (Vapi Plant)

3. Leak testing station